20  Theory of thermography

20.1  Introduction

The subjects of infrared radiation and the related technique of thermography are still new to many who will use an infrared camera. In this section the theory behind thermography will be given.

20.2  The electromagnetic spectrum

The electromagnetic spectrum is divided arbitrarily into a number of wavelength regions, called bands, distinguished by the methods used to produce and detect the radiation. There is no fundamental difference between radiation in the different bands of the electromagnetic spectrum. They are all governed by the same laws and the only differences are those due to differences in wavelength.
Graphic

Figure 20.1  The electromagnetic spectrum. 1: X-ray; 2: UV; 3: Visible; 4: IR; 5: Microwaves; 6: Radiowaves.

Thermography makes use of the infrared spectral band. At the short-wavelength end the boundary lies at the limit of visual perception, in the deep red. At the long-wavelength end it merges with the microwave radio wavelengths, in the millimeter range.
The infrared band is often further subdivided into four smaller bands, the boundaries of which are also arbitrarily chosen. They include: the near infrared (0.75–3 μm), the middle infrared (3–6 μm), the far infrared (6–15 μm) and the extreme infrared (15–100 μm). Although the wavelengths are given in μm (micrometers), other units are often still used to measure wavelength in this spectral region, e.g. nanometer (nm) and Ångström (Å).
The relationships between the different wavelength measurements is:
formula

20.3  Blackbody radiation

A blackbody is defined as an object which absorbs all radiation that impinges on it at any wavelength. The apparent misnomer black relating to an object emitting radiation is explained by Kirchhoff’s Law (after Gustav Robert Kirchhoff, 1824–1887), which states that a body capable of absorbing all radiation at any wavelength is equally capable in the emission of radiation.
Graphic

Figure 20.2  Gustav Robert Kirchhoff (1824–1887)

The construction of a blackbody source is, in principle, very simple. The radiation characteristics of an aperture in an isotherm cavity made of an opaque absorbing material represents almost exactly the properties of a blackbody. A practical application of the principle to the construction of a perfect absorber of radiation consists of a box that is light tight except for an aperture in one of the sides. Any radiation which then enters the hole is scattered and absorbed by repeated reflections so only an infinitesimal fraction can possibly escape. The blackness which is obtained at the aperture is nearly equal to a blackbody and almost perfect for all wavelengths.
By providing such an isothermal cavity with a suitable heater it becomes what is termed a cavity radiator. An isothermal cavity heated to a uniform temperature generates blackbody radiation, the characteristics of which are determined solely by the temperature of the cavity. Such cavity radiators are commonly used as sources of radiation in temperature reference standards in the laboratory for calibrating thermographic instruments, such as a FLIR Systems camera for example.
If the temperature of blackbody radiation increases to more than 525°C (977°F), the source begins to be visible so that it appears to the eye no longer black. This is the incipient red heat temperature of the radiator, which then becomes orange or yellow as the temperature increases further. In fact, the definition of the so-called color temperature of an object is the temperature to which a blackbody would have to be heated to have the same appearance.
Now consider three expressions that describe the radiation emitted from a blackbody.

20.3.1  Planck’s law

Graphic

Figure 20.3  Max Planck (1858–1947)

Max Planck (1858–1947) was able to describe the spectral distribution of the radiation from a blackbody by means of the following formula:
formula
where:
Wλb
Blackbody spectral radiant emittance at wavelength λ.
c
Velocity of light = 3 × 108 m/s
h
Planck’s constant = 6.6 × 10-34 Joule sec.
k
Boltzmann’s constant = 1.4 × 10-23 Joule/K.
T
Absolute temperature (K) of a blackbody.
λ
Wavelength (μm).
Planck’s formula, when plotted graphically for various temperatures, produces a family of curves. Following any particular Planck curve, the spectral emittance is zero at λ = 0, then increases rapidly to a maximum at a wavelength λmax and after passing it approaches zero again at very long wavelengths. The higher the temperature, the shorter the wavelength at which maximum occurs.
Graphic

Figure 20.4  Blackbody spectral radiant emittance according to Planck’s law, plotted for various absolute temperatures. 1: Spectral radiant emittance (W/cm2 × 103(μm)); 2: Wavelength (μm)

20.3.2  Wien’s displacement law

By differentiating Planck’s formula with respect to λ, and finding the maximum, we have:
formula
This is Wien’s formula (after Wilhelm Wien, 1864–1928), which expresses mathematically the common observation that colors vary from red to orange or yellow as the temperature of a thermal radiator increases. The wavelength of the color is the same as the wavelength calculated for λmax . A good approximation of the value of λmax for a given blackbody temperature is obtained by applying the rule-of-thumb 3 000/T μm. Thus, a very hot star such as Sirius (11 000 K), emitting bluish-white light, radiates with the peak of spectral radiant emittance occurring within the invisible ultraviolet spectrum, at wavelength 0.27 μm.
Graphic

Figure 20.5  Wilhelm Wien (1864–1928)

The sun (approx. 6 000 K) emits yellow light, peaking at about 0.5 μm in the middle of the visible light spectrum.
At room temperature (300 K) the peak of radiant emittance lies at 9.7 μm, in the far infrared, while at the temperature of liquid nitrogen (77 K) the maximum of the almost insignificant amount of radiant emittance occurs at 38 μm, in the extreme infrared wavelengths.
Graphic

Figure 20.6  Planckian curves plotted on semi-log scales from 100 K to 1000 K. The dotted line represents the locus of maximum radiant emittance at each temperature as described by Wien's displacement law. 1: Spectral radiant emittance (W/cm2 (μm)); 2: Wavelength (μm).

20.3.3  Stefan-Boltzmann's law

By integrating Planck’s formula from λ = 0 to λ = ∞, we obtain the total radiant emittance (Wb) of a blackbody:
formula
This is the Stefan-Boltzmann formula (after Josef Stefan, 1835–1893, and Ludwig Boltzmann, 1844–1906), which states that the total emissive power of a blackbody is proportional to the fourth power of its absolute temperature. Graphically, Wb represents the area below the Planck curve for a particular temperature. It can be shown that the radiant emittance in the interval λ = 0 to λmax is only 25% of the total, which represents about the amount of the sun’s radiation which lies inside the visible light spectrum.
Graphic

Figure 20.7  Josef Stefan (1835–1893), and Ludwig Boltzmann (1844–1906)

Using the Stefan-Boltzmann formula to calculate the power radiated by the human body, at a temperature of 300 K and an external surface area of approx. 2 m2, we obtain 1 kW. This power loss could not be sustained if it were not for the compensating absorption of radiation from surrounding surfaces, at room temperatures which do not vary too drastically from the temperature of the body – or, of course, the addition of clothing.

20.3.4  Non-blackbody emitters

So far, only blackbody radiators and blackbody radiation have been discussed. However, real objects almost never comply with these laws over an extended wavelength region – although they may approach the blackbody behavior in certain spectral intervals. For example, a certain type of white paint may appear perfectly white in the visible light spectrum, but becomes distinctly gray at about 2 μm, and beyond 3 μm it is almost black.
There are three processes which can occur that prevent a real object from acting like a blackbody: a fraction of the incident radiation α may be absorbed, a fraction ρ may be reflected, and a fraction τ may be transmitted. Since all of these factors are more or less wavelength dependent, the subscript λ is used to imply the spectral dependence of their definitions. Thus:
  • The spectral absorptance αλ = the ratio of the spectral radiant power absorbed by an object to that incident upon it.
  • The spectral reflectance ρλ = the ratio of the spectral radiant power reflected by an object to that incident upon it.
  • The spectral transmittance τλ = the ratio of the spectral radiant power transmitted through an object to that incident upon it.
The sum of these three factors must always add up to the whole at any wavelength, so we have the relation:
formula
For opaque materials τλ = 0 and the relation simplifies to:
formula
Another factor, called the emissivity, is required to describe the fraction ε of the radiant emittance of a blackbody produced by an object at a specific temperature. Thus, we have the definition:
The spectral emissivity ελ = the ratio of the spectral radiant power from an object to that from a blackbody at the same temperature and wavelength.
Expressed mathematically, this can be written as the ratio of the spectral emittance of the object to that of a blackbody as follows:
formula
Generally speaking, there are three types of radiation source, distinguished by the ways in which the spectral emittance of each varies with wavelength.
  • A blackbody, for which ελ = ε = 1
  • A graybody, for which ελ = ε = constant less than 1
  • A selective radiator, for which ε varies with wavelength
According to Kirchhoff’s law, for any material the spectral emissivity and spectral absorptance of a body are equal at any specified temperature and wavelength. That is:
formula
From this we obtain, for an opaque material (since αλ + ρλ = 1):
formula
For highly polished materials ελ approaches zero, so that for a perfectly reflecting material (i.e. a perfect mirror) we have:
formula
For a graybody radiator, the Stefan-Boltzmann formula becomes:
formula
This states that the total emissive power of a graybody is the same as a blackbody at the same temperature reduced in proportion to the value of ε from the graybody.
Graphic

Figure 20.8  Spectral radiant emittance of three types of radiators. 1: Spectral radiant emittance; 2: Wavelength; 3: Blackbody; 4: Selective radiator; 5: Graybody.

Graphic

Figure 20.9  Spectral emissivity of three types of radiators. 1: Spectral emissivity; 2: Wavelength; 3: Blackbody; 4: Graybody; 5: Selective radiator.

20.4  Infrared semi-transparent materials

Consider now a non-metallic, semi-transparent body – let us say, in the form of a thick flat plate of plastic material. When the plate is heated, radiation generated within its volume must work its way toward the surfaces through the material in which it is partially absorbed. Moreover, when it arrives at the surface, some of it is reflected back into the interior. The back-reflected radiation is again partially absorbed, but some of it arrives at the other surface, through which most of it escapes; part of it is reflected back again. Although the progressive reflections become weaker and weaker they must all be added up when the total emittance of the plate is sought. When the resulting geometrical series is summed, the effective emissivity of a semi-transparent plate is obtained as:
formula
When the plate becomes opaque this formula is reduced to the single formula:
formula
This last relation is a particularly convenient one, because it is often easier to measure reflectance than to measure emissivity directly.